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Spray Dryer Rotary Disc Atomizer

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MOQ : 1 Unit

Spray Dryer Rotary Disc Atomizer Specification

Operating Temperature
Max 180C inlet air temperature

Features
High Efficiency, Low Maintenance, Uniform Droplet Size, Robust Design

Accuracy
High atomization uniformity

Frequency
50 Hz/60 Hz

Production Capacity
Up to 2000 LPH (liters per hour)

Voltage
415 V

Cooling System
Forced Air/Water Cooling

Control System
PLC Based Control Panel

Lubricating System
Centralized Lubrication System

Frame Type
Enclosed Skid Frame

Connectivity Options
Remote Monitoring (Optional)

Machine Type
Rotary Disc Atomizer

Drive
Direct Coupling / Belt Drive

Noise Level
Less than 80 dB

Motor Power
7.5 kW - 55 kW

Power Rating
7.5 kW, 15 kW, 22 kW, 37 kW, 55 kW (as per configuration)

Model No
SDR-AT/1000, SDR-AT/2000 etc.

Product Type
Rotary Disc Atomizer for Spray Dryer

Technology
Centrifugal Atomization

Power Source
Electric

Operating Type
Automatic

Power
7.5 kW - 55 kW (depending on model)

Pressure
Up to 10 bar

Surface Treatment
Stainless Steel Polished

Dimension (L*W*H)
Customized as per requirement

Weight (kg)
Varies by model, typically 350 - 1200 kg

Color
Metallic/Silver

Usage & Applications
Pharmaceutical, Dairy, Chemical, Food Processing, Ceramics, Detergents

Drying Medium
Clean, filtered hot air

Compressed Air Requirement
For atomizer cooling and cleaning, 6 bar minimum

Feed System
Centrifugal or peristaltic pump with flow regulation

Nozzle Type
Rotary disc with multi-channel feed ports

Working Speed
Variable, up to 30,000 RPM

Operating Humidity
Up to 90% non-condensing

Atomization Range
10-150 micron droplet size

Vibration Control
Anti-vibration mounting pads

Maintenance Requirement
Routine disc and bearing inspection, easy disassembly

Cleaning System
CIP (Clean-In-Place) compatible

Safety Features
Emergency stop, overload protection, and electrical interlocks

Atomizer Disc Material
SS 316/SS 304 Stainless Steel

Enclosure Rating
IP55 for control panel and motor housing

Installation Requirement
Indoor, dust free, ventilated area

Spray Dryer Rotary Disc Atomizer Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
15 Units Per Month

Delivery Time
2-5 Days

Main Domestic Market
All India

About Spray Dryer Rotary Disc Atomizer

Take advantage of our exclusive Promotion and put the Spotlight on the exceptionally engineered Spray Dryer Rotary Disc Atomizer. Boasting unassailable performance, this first-rate atomizer delivers atomization fineness from 10 to 150 micron at the lowest price for its class. With a gilt-edged construction of AISI 304/316 stainless steel, operating speeds up to 25,000 rpm, and a production capacity up to 2000 LPH, it's crafted for enduring, high-efficiency service life. Ideal for varied applications across pharmaceutical, dairy, chemical, food, detergent, and ceramics sectors, it aligns with cGMP & FDA standards and integrates seamlessly with PLC controls and modern safety features.

Wide Application Spectrum

The Spray Dryer Rotary Disc Atomizer is the definitive choice for site of application in pharmaceutical, food processing, dairy, chemicals, ceramics, and detergent industries. It's well-suited for transforming slurries, suspensions, emulsions, and solutions into uniformly fine powders. With its high atomization accuracy, the atomizer ensures optimal product quality across these sectors. Its robust construction and adaptability affirm its reliability in any industrial-scale application requiring precision drying and consistent performance.

Quotation, Purchase Order & Secure Shipping Procedures

Our Spray Dryer Rotary Disc Atomizers are available following a clear and transparent Quotation and Purchase Order process. Packaging details are meticulously managed to ensure secure shipping, using custom crates and industrial-grade protection. We facilitate global dispatch, with prompt updates provided through the PLC control panel's connectivity options. Sample policy provisions are available on request, supporting your evaluation before a full-scale purchase. We honor standard commercial payment terms, ensuring a smooth and trusted transaction experience.

FAQ's of Spray Dryer Rotary Disc Atomizer:

Q: How does the rotary disc atomizer ensure uniform droplet size during operation?

A: The rotary disc atomizer uses centrifugal technology for atomizing feed materials, maintaining high atomization uniformity between 10 to 150 microns due to its precision-engineered disc and high-speed operation, ensuring consistent product quality.

Q: What types of materials can be processed with this spray dryer?

A: This atomizer efficiently handles a wide range of feeds-such as slurries, solutions, suspensions, and emulsions-making it adaptable for diverse industrial applications in pharmaceuticals, food processing, chemicals, ceramics, and more.

Q: Where does on-site installation and commissioning support apply?

A: On-site commissioning support is provided by our expert technicians across India and select international locations, ensuring your atomizer is installed efficiently, calibrated accurately, and functions as intended from day one.

Q: What safety and compliance features does the atomizer include for regulated industries?

A: Safety is paramount, featuring overload protection, emergency stop, and safety interlocks. It's also built for strict cGMP and FDA guideline compliance, making it a reliable choice for highly regulated sectors such as pharmaceuticals.

Q: How does the Cleaning-In-Place (CIP) system benefit ongoing operational efficiency?

A: CIP compatibility allows the atomizer to be cleaned thoroughly without dismantling, reducing downtime, labor, and risk of contamination-vital for maintaining operational efficiency and product purity in sensitive industries.

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